Audi A4 with 2001- 2005 of release.
1. Operation and car maintenance service
2. The engine
2.1. The general data
2.2. Predvaritlnye checks
2.3. A Mehanichsky part (petrol engines 2,0л)
2.4. Greasing system
2.5. Cooling system
2.6. Injection system
2.7. System of release of the fulfilled gases
2.8. A mechanical part (petrol engines 3,0; 3,2)
2.8.1. Engine number
2.8.2. Removal and installation semi wedge a belt
2.8.3. Removal and installation damperа крутильных fluctuations
2.8.4. Removal and installation of a forward sealing flange crankshaftа with an epiploon crankshaftа
2.8.5. Removal and installation of a two-mass flywheel (cars from a manual transmission)
2.8.6. Removal and запрессовка the needle bearing of a two-mass flywheel (cars from a manual transmission)
2.8.7. Removal and installation of a conducted disk (cars with АКПП)
2.8.8. Epiploon replacement crankshaftа from outside a chain drive
2.8.9. Removal and installation of the left and right covers приводных chains
2.8.10. Removal and installation of the bottom cover driving chains
2.8.11. A camshaft drive
2.8.12. Removal of a chain drive from cam-shafts, removal and installation натяжителя chains
2.8.13. Removal and installation of a chain of a drive of the oil pump and балансирного a shaft
2.8.14. Removal and installation балансирного a shaft
2.8.15. Removal and installation of a cranked shaft
2.8.16. Shatunno-piston group
2.8.17. Check of a radial backlash of rods
2.8.18. Compression check
2.8.19. Removal and installation of cam-shafts
2.8.20. Replacement маслосъемных caps
2.8.21. Check of basic elements with hydrojacks
2.8.22. Check of directing plugs of valves
2.9. A mechanical part (petrol engines 4,2)
2.10. A mechanical part (diesel engines 2,0)
2.11. Tables
3. Transmission
4. A running gear
5. The steering mechanism
6. Brake system
7. An onboard electric equipment
8. A body
9. Electric equipment schemes
 




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2-8-19-snyatie-i-ustanovka-raspredvalov.html

2.8.19. Removal and installation of cam-shafts

Fig. 2.381. Components клапанного the mechanism: 1 – the final valve; 2 – заглушка; 3 – a head of the block of cylinders; 4 – a basic element; 5 – safety bracket; 6 – an inlet cam-shaft; 7 – a cam-shaft frame; 8 – a bolt 9 Нм; 9 – a final cam-shaft; 10 – the roller lever; 11 – valve checks; 12 – a plate of a spring of the valve; 13 – a valve spring; 14 – маслосъемный a cap; 15 – the inlet valve



Check of axial displacement of cam-shafts

Fig. 2.382. Check of axial displacement of cam-shafts



Spend measurements at the removed roller levers and basic elements.
Fix a universal support of a micrometer with a micrometer on ГБЦ.
Define axial displacement.
Axial displacement: 0,100–0,191 mm.

Removal
Remove covers ГБЦ.
Remove the left and right covers driving chains.
Remove a chain drive from cam-shafts.
For removal of cam-shafts right ГБЦ it is necessary to dismantle the vacuum pump of the amplifier of brakes.

Fig. 2.383. Sequence of easing of bolts of a frame of a cam-shaft


Loosen the bolts of a frame of a cam-shaft in sequence 22–1 (fig. 2.383).

THE NOTE
In drawing the frame of a cam-shaft left ГБЦ is shown.

Cautiously remove a cam-shaft frame.
Mark and remove cam-shafts.

Installation
Remove the hermetic rests on ГБЦ and a cam-shaft frame, for example, by means of a drill with the clamped brush with a plastic bristle.

THE NOTE
And sealing rings it is necessary to replace linings.
Коленвал should be fixed a fixing bolt.

ATTENTION
Watch that the hermetic rests have not got in ГБЦ and bearings.

Clear landing surfaces; on them there should not be an oil and greasings.
Grease working surfaces of cam-shafts with engine oil.
Put a cam-shaft frame on a workbench, having enclosed a soft lining.

Fig. 2.384. The scheme of packing of cam-shafts in a frame


Lay cam-shafts in a frame (fig. 2.384).
Cam-shafts should lie accurately in axial bearings of a frame.
Cams of 1 and 2 valves should be directed upwards or downwards, at all aside (fig. 2.384).
Turn a frame of a cam-shaft with the cam-shafts established on it, strongly keeping them thus.

Fig. 2.347. Position of carving apertures


Turn cam-shafts while carving apertures will not accept the top position (fig. 2.347).
Check up, whether cam-shafts accurately in axial bearings of a frame lie.

Fig. 2.348. Installation of clamps of cam-shafts


Establish a clamp of cam-shafts, as is shown in drawing 2.348, and tighten bolts with the moment 20 Нм.
Cut off a tube nouse on a forward mark (diameter of an aperture about 1 mm).
Again turn a frame of cam-shafts.

Fig. 2.385. The scheme of packing of hermetic on a frame of cam-shafts


Put a hermetic small amount in a flute of a lining 3 in a zone of opening of the electromagnetic valve of system of adjustment of phases timing (fig. 2.385).
Establish a lining in a frame of a cam-shaft and remove following hermetic on a lining and a frame of cam-shafts.
Put platens of hermetic 1, 2 and 4 on pure landing surfaces of a frame of cam-shafts, as is shown in drawing.
Thickness of the platen of hermetic: 1,0 mm.

THE NOTE
It is necessary to put hermetic platens in accurate conformity with the instruction, otherwise hermetic can get to bearings of cam-shafts.

At once establish a frame of cam-shafts on ГБЦ.

THE NOTE
To establish and fasten a frame of cam-shafts follows without delay as hermetic quickly hardens.

After installation of a frame of cam-shafts allow to dry up to hermetic about 30 minutes
Fasten bolts of a frame of a cam-shaft in sequence 1–22 at first by hand (fig. 2.383).
The frame of cam-shafts should lie on ГБЦ on all area of a surface.
Tighten bolts of a frame of a cam-shaft in sequence 1–22.

THE NOTE
In drawing the frame of a cam-shaft left ГБЦ is shown.

Establish заглушки заподлицо.
The further installation is carried out in return sequence.

THE NOTE
After installation of cam-shafts the engine it should is impossible to get Hydrojacks within approximately 30 minutes to be besieged (differently valves will be adjoin to pistons).

After works over клапанным the mechanism scroll the engine by hand not less than two turns that be convinced that any valve does not adjoin to the piston.
Establish the vacuum pump of the amplifier of brakes.
Establish a chain drive of cam-shafts.
Establish covers left and right приводных chains.
Establish covers ГБЦ.

The inhaling moment
Cam-shaft frame to ГБЦ: 9 Нм.


2.8.18. Compression check

2.8.20. Replacement маслосъемных caps